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How do you put a cork in it?

1503020017Sadly, Gail isn’t talking about shutting Gareth up. But it’s an interesting How anyway.

1503020002Where does cork – like the cork used to make this… er… cork – come from?

1503020005Fred, once again demonstrating that after 40 years on this show, he pretty much knows everything, says that cork comes from cork trees. Of course he’s right. Fred’s always right. Especially when he’s cribbing off a Post-It note hidden behind the table.

1503020004Cork comes from the bark of a tree. Now, stripping the bark off a tree would usually kill it, but the trees cork comes from are different.

1503020006This is a cork oak tree, and it’s one of very few trees that can regrow its bark.

1503020007So cork farmers can hack off the bark, and the tree will – eventually – grow it back.

1503020008That makes cork a genuinely sustainable product, but let Gail explain How the process works, because there are still some surprises.

1503020009The first time you strip the bark off a cork tree, you get… pretty much nothing of any use at all.

1503020011So the first crop of cork is… chucked away.

1503020012What the farmers do, however, is note the year they harvested the bark on the tree – in this case, 2005.

1503020013“Hang on,” I can hear you say, “It’s 2006!” Well spotted! See, this series of How2 was filmed in Spring 2005 – a year ago! – and was edited and ready to be shown from the Summer. Unfortunately, CITV didn’t have a slot for it, so it’s been sitting on a shelf until now. The strange world of TV, eh?

1503020014Sorry, Gail. On with the How!

1503020015So, having marked the tree, the cork farmers wait… nine years. Yes, nine years.

1503020016Off comes the bark, and this time the cork is slightly better quality. Good enough for:

1503020018Floor tiles. You might have seen these in DIY shops – or maybe you have some in your home.

1503020019What next? Well, you have to wait for the bark to grow back again. Which, yes, takes nine years.

1503020020So here we are, it’s 2023, the tree has grown another fresh layer of bark, and Gail is aging remarkably well.

1503020021Off comes the bark again – just the third harvest from this tree, but finally, the cork is of superb quality.

1503020022Here it is – the kind of cork that’s used to make the corks that go into wine bottles. The tree goes back to growing more bark, the farmers go back to waiting another nine years, and the whole cycle repeats for 150 years or more. Though presumably with different farmers.

1503020024And here’s a lump of cork bark, modeled by Fred.

1503020025It’s lovely and light, soft and spongy, not like the rough bark you might expect.

1503020026To make a bottle cork, you clean the bark up a bit, and then punch out a plug of it. Gail demonstrates:

1503020027She gouges out a plug of bark…

1503020028Voila! That’s how corks are made!